ISO 9001:2015
Affiliated to NCVT,Ministry of Skill development and Entrapreneurship Govt.Of India
Administered by Directorate of Vocational Education and training Govt. of Maharashta
Affiliation | Duration | Intake | Eligibility Criteria |
---|---|---|---|
NCVT (NSQF level -4) | 2 Years | 40 | Passed 10th class examination under 10+2 System of education with Science and Maths. or its equivalent. |
Welder trade under CTS is one of the most popular courses delivered nationwide through a network of ITIs. The course is of one-year duration. It mainly consists of Domain area and Core area. In the Domain area (Trade Theory & Practical) imparts professional skills and knowledge, while the core area (Employability Skill) imparts requisite core skills, knowledge, and life skills. After passing out the training program, the trainee is awarded National Trade Certificate (NTC) by DGT which is recognized worldwide.
Can join industry as Technician and will progress further as Senior Technician, Supervisor and can rise up to the level of Manager.
Can become Entrepreneur in the related field.
Can join Apprenticeship programme in different types of industries leading to National Apprenticeship certificate (NAC).
Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming instructor in ITIs.
Can join Advanced Diploma (Vocational) courses under DGT as applicable.
Reference NCO 2015 For Welder:
(ii) 7233.0200 – Fitter, Bench
(i) 7212.0100 – Welder, Gas
(ii) 7212.0200 – Welder, Electric
(iii) 7212.0700 – Welder, Resistance
(iv) 7212.0400 – Gas Cutter
(v) 7212.0500 –Brazer
(vi) 7212.0105 – Tungsten Inert Gas Welder
(vii) 7212.0303 – Gas Metal Arc Welder/Metal Inert Gas/Metal Active Gas/Gas Metal Welder (MIG/MAG/GMAW)
(viii) 7212.0111- Repair Welder
(ix) 7212.0402- Plasma Cutter – Manual
Fuses metal parts together using welding rod and oxygen acetylene flame. Examines parts to be welded, cleans portion to be joined, holds them together by some suitable device and if necessary, makes narrow groove to direct flow of molten metal to strengthen joint. Selects correct type and size of welding rod, nozzle etc. and tests welding, torch. Wears dark glasses and other protective devices while welding. Releases and regulates valves of oxygen and acetylene cylinders to control their flow into torch. Ignites torch and regulates flame gradually. Guides flame along joint and heat it to melting point, simultaneously melting welding rod and spreading molten metal along joint shape, size etc. and rectifies defects if any.
Fuses metals using arc-welding power source and electrodes. Examines parts to be welded, cleans them and sets joints together with clamps or any other suitable device. Starts welding power source and regulates current according to material and thickness of welding. Connect one lead to part to be welded, selects required type of electrode and clamps other lead to electrode holder. May join parts first at various points for holding at specified angles, shape, form and dimension by tack welding. Establish arc between electrode and joint and maintain it throughout the length of the joint.
Sets up and operates resistance welding machine to join metal parts, according to blueprints, work orders, or oral instructions. Turns machine dials to set air and hydraulic pressure, amperage, and joining time, according to specified type of metal, weld, and assembly. May select, install, and adjust electrodes. Aligns work pieces, using square and rule. May hold pieces together manually, fasten into jigs, or secure with clamps to align in specified assembly position. Holds part between electrodes or positions on machine worktable. Depresses pedal or pulls trigger to close electrodes and form weld at point of contact. Releases pedal or trigger after specified welding time. Cleans electrodes, using file, tip dresser, emery cloth. May operate machine which automatically releases electrodes from metal after welding cycle. May devise and build fixtures to hold pieces. May inspect finished work. May operate machine equipped with two or more electrodes which weld at several points simultaneously. Important variations include types of joints welded (seam, spot, butt) and types of materials welded (aluminium, steel).
Cuts metal to require shape and size by gas flame either manually or by machine. Examines material to be cut and marks it according to instruction of specification. Makes necessary connections and fits required size of nozzle in welding torch. Releases and regulates flow of gas in nozzle, ignites and adjusts flame. Guides flame by hand or machine along cutting line at required speed and cuts metal to required size.
Joints metal parts by heating using flux and filler rods. Cleans and fastens parts to be joined face to face by wire brush. Apply flux on the joint and heats by torch to melt filler rods into joint. Allows it to cool down. Clean and examines the joint. welding or joining two or more metals together using resistive heat caused by changing electromagnetic fields. Check for induction welded joints.
Tungsten Inert Gas (TIG) welder:
Reads fabrication drawing, examines parts to be welded, cleans them and sets joints with clamps or any other suitable device. Selects suitable tungsten electrode, grinds the edges and fit in to the GTA welding torch. Selects gas nozzle and fit in to the GTA welding torch. Selects suitable filler rods and cleans them. Connects work piece with earth cable, Connects the machine with Inert gas Cylinder, regulator and flow meter. Starts the Constant current GTA welding machine, sets suitable welding current & polarity and inert gas flow. Establish arc through across a column of highly ionized inert gas between work piece and Tungsten electrode. Melts the metal and deposit weld beads on metal surfaces by passing the suitable filler rod in to the weld puddle. Joins metal pieces such as Steel, Stainless steel and Aluminium metals.
Gas Metal Arc Welder/ Metal Inert Gas/ Metal Active Gas/ Gas Metal Welder (MIG/MAG/GMAW):
Reads fabrication drawing, examines parts to be welded, cleans them and sets joints with clamps or any other suitable device. Connects work piece with earth cable. Connects the machine with suitable gas Cylinder, regulator and flow meter. Connects pre-heater when CO2 is used as shielding gas. Selects suitable wire electrode, feed it to welding GMA Welding torch through wire feeder. Selects contact tip gas nozzle and fit in to the GMA welding torch. Preheats joints as required. Starts the Constant Voltage GMA welding machine, sets suitable welding voltage & wire feed speed and shielding gas flow, produces arc between work piece and continuously fed wire electrode. Melts the metal and deposit weld beads on the surface of metals or joins metal pieces such as Steel, and Stainless-steel metals.
Create joint between two thermoplastics by following the steps to any weld; pressing, heating and cooling.
Iron and Steel Plasma Cutter-Manual:
Cuts different materials (mild carbon steel, stainless steel, aluminium, high tensile and special steels, and other materials) in various profiles. This involve setting-up and preparing operations interpreting the right information from the specification documents, obtaining the right consumables and other materials, etc. Plan and organize assigned work and detect & resolve issues during execution in his own work area within defined limit. Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English. Sensitiveto environment, self-learning and productivity.